High Temperature/Vacuum Carbonization Furnace

High Temperature/Vacuum Carbonization Furnace

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Continuous Carbonization Furnace for Carbon Fiber

Production Mode: Fully automatic Roll-to-Roll continuous operation, supporting 24/7 uninterrupted production, meeting industrial-scale requirements with an annual output of over one thousand tons. Core Temperature Range: Covers temperatures from 600°C to 1900°C (carbonization section) and up to 2800°C (graphitization section). Multiple temperature zones with independent closed-loop temperature control ensure high consistency of fiber properties. Technical Highlights: Utilizes high-precision closed-loop tension control with linkage, equipped with a labyrinth-type oxygen-excluding sealing device and the latest IGBT silent power supply, achieving high yield and damage-free continuous processing of thin fabrics or tows.

Overview

Yuanhang Continuous Carbonization Furnace for Carbon Fiber is a large-scale production line developed for polyacrylonitrile (PAN)-based, pitch-based, viscose-based fibers, and fuel cell carbon paper. By precisely controlling the fiber travel speed and temperature field gradient, this production line facilitates the chemical transformation of materials under a controlled atmosphere. The equipment integrates an advanced adaptive tension system, solving the industry challenges of easy breakage and wrinkling of flexible materials during continuous processing. It is a core piece of equipment for achieving domestic substitution in high-end carbon material production.

碳纤维连续碳化炉生产线全景展示

Image: Yuanhang Industrial Furnace - Roll-to-Roll Continuous Carbon Fiber Heat Treatment Production Line

Technical Specs

Process Module Typical Operating Temperature (℃) Heating Element Typical Opening Size (mm) Number of Control Zones
Low-Temperature Tar Removal Section 850 High-Temperature Resistance Wire H150 × W800 × L4000 2  Zones
Medium-Temperature Carbonization Section 1650 Silicon Carbide Rods / High-Purity Graphite □1300 × 120(Height Adjustable 3  Zones
High-Temperature Graphitization 2800 - 3000 High-Purity Graphite Heating Elements Customized per process Multiple Independent Zones


* Performance Specifications: Temperature control accuracy ±1°C, equipped with a labyrinth-type oxygen-excluding sealing device, 

supporting 0.5Bar positive pressure atmosphere protection.

Technical Highlights of Yuanhang Continuous Carbonization Furnace

  1. Full-Process Gradient Temperature Control: Supports setting up to 400 segments of process curves, enabling precise staged temperature control from room temperature to 2800°C.

  2. High-Precision Tension Control: Integrated closed-loop drive system ensures stable stress distribution for flexible carbon paper during continuous operation, preventing wrinkles and damage.

  3. Labyrinth Sealing Technology: Specialized gas seals and oxygen-excluding devices at the inlet and outlet achieve an ultra-low dew point of -70°C, ensuring an oxygen-free carbonization environment.

  4. Digital Data Acquisition: Siemens PLC enables real-time monitoring of all water, electricity, and gas parameters, supporting process traceability and remote maintenance.

  5. Environmentally Friendly & Energy-Saving Design: Utilizes internal circulating pure water cooling and the latest IGBT power supply, featuring a high power factor and significantly reducing energy consumption per ton of output.

连续碳化工艺温度曲线拟合图

Automated reel-in and wire feeding system

碳纸连续生产收放卷装置

For fuel cell carbon paper and flexible fabrics, Yuanhang provides customized powered unwinding/rewinding solutions:
• Edge Control Function: Equipped with a highly sensitive edge control device, ensuring material alignment accuracy better than ±0.5mm.
• Seamless Integration: Works with dedicated transfer trolleys to achieve industrial synergy with upstream impregnation and downstream graphitization processes.
• Consumable Parts Maintenance: Modular design with key components featuring serial number identification, allowing quick replacement by general workers.

Yuanhang Industrial Furnace — Enabling Domestic Large-Scale Production of 

High-Performance Carbon Fibers.

Request a complete layout drawing for the thousand-ton-scale carbon fiber production line now15115399105

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