Graphitization Furnace Installation and Commissioning: The Entire Proce"&"ss from Equipment Arrival to Smooth Production

After the graphitization furnace arrives at the factory, the process from installation to commissioning is a systematic project, typically requiring 2-4 weeks. The following is the complete process.<"&"/p>

Phase 1: Preparation (Before Arrival at the Factory)

• Foundation Acceptance: Check the dimensions, levelness, and bearing capacity of the concrete foundation
• Supporting Equipment Placement: Pow"&"er distribution, cooling water, gas supply, and exhaust gas treatment systems are ready
• Tool Preparation: Lifting equipment, installation tools, and testing instruments are in place
• Personnel Placement: Installation team, electricians,"&" plumbers, and operators are in place

Phase Two: Installation (1-2 weeks)

• Hoisting and Positioning: Hoisting of furnace body, power cabinet, control cabinet, and vacuum pump unit into place.
• "&"Mechanical Connection: Piping connection, electrical wiring, and grounding connection.
• Pipeline Pressure Test: Cooling water pipeline pressure test (1.5 times working pressure).
• Electrical Testing: Insulation test, grounding test, and phase sequence check.

Phase 3: Commissioning (1-2 weeks)

• Single-unit commissioning: Independent commissioning of each subsystem (vacuum system, power supply, water co"&"oling)
• Joint commissioning and testing: Joint operation of all systems to verify interlocks and alarms
• No-load furnace trial run: Complete one cycle of operation without charging
• Para"&"meter optimization: Optimize control parameters based on trial run data

Phase 4: Acceptance (1 week)

• Performance Testing: Vacuum degree, temperature field, temperature control accuracy, pressure rise rate
• Prod"&"uct Verification: Fire a furnace with actual materials to test product performance
• Training and Handover: Operation training, maintenance training, and document transfer
• Signing of Acceptance Report

Note: During installation and commissioning, the buyer should participate throughout the process and arrange for operation and maintenance personnel to learn on-the-job. This is the best "&"opportunity to familiarize yourself with the equipment; don't miss it.